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Preheat oven to 250 degrees. Generously spray a large shallow pan with nonstick cooking spray.
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In a large saucepan, combine brown sugar, karl syrup, butter and salt on medium heat.
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Continue stirring until mixture begins to boil.
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Once boiling, stop stirring and cook for an additional 5 minutes.
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Pour popped popcorn into shallow pan.
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Remove pan from heat and add vanilla and baking soda while stirring.
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Carefully pour caramel over popcorn and stir to coat all popcorn.
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Bake in preheated oven for 1 hour, but stirring the popcorn every 15 minutes.
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Allow to cool (popcorn will harden once cooled) then break apart.
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Store in an air tight container for up to 1 week.
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To make the trail mix, combine the caramel corn and trail mix items right before serving.